Friday, April 24, 2015

The Fives Stages Of Plastic Injection Molding (Contd.)

Plastic injection molding is one of the most widely used processes in manufacturing.  Since plastic is a material that, when heated to the proper temperature, becomes molten, that means it can be shaped into a wide range of parts.
Plastic Injection Molding in Chandler | 602-437-0136

Custom Plastic Parts:  The Final Steps of the Manufacturing Process

Stage 4: Ejection
After enough time has passed, the custom plastic part that has cooled may be removed from the mold through the ejection system, which is affixed to the back of the mold. When the mold has been opened, it is then pushed out by a mechanism. In order to eject the part, force must be applied--this is because the cooling process causes the part to shrink and adhere to the mold. A release agent may be sprayed on to the mold cavity surfaces before the material is actually injected, so as to make the ejection process easier. The dry cycle time of the machine can be used to estimate the time required to open the mold and eject the part; this estimate needs to include the time it took for the part to be pulled free from the mold. Once the part has been ejected, the mold may now be clamped shut for the next shot.
Stage 5: Post Processing
As with any other cycle, some post processing is usually required--a time used to take care of odds and ends. During the cooling phase, there will be solidified pieces left inside the mold. This excess material needs to be trimmed from the part;as we covered previously this can be achieved by using cutters. For certain types of material, like thermoplastics, scrap material that comes from this trimming may be recycled. The pieces are placed into a plastic grinder, also referred to as granulators or regrind machines, which will regrind the scrap into pellets. The integrity of the properties of these material may be compromised, so the regrind needs to be mixed with raw material in the proper ratio to be reused in the plastic injection molding process.

Injection Molding and Final Thoughts

Sometimes, only a handful of parts are needed.  Other times, hundreds or even thousands of parts are called for.  As a result, when you're looking for a company that does plastic injection molding in Chandler, make sure that you  find one that can not only make you the part to your specifications, but one that can make you the amount that you need. 

AZP & Associates
295 E. Corporate Place
Suite # 108
Chandler, Arizona 85225
602-437-0136
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