Need a Plastic Part? Hire a Plastic Injection Molding Company (Conclusion)

Having discussed plastic injection molding, now is the time to discuss finding the right company.

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How to Select a Plastic Injection Molding Company

Plastic injection molding companies are different, and offer different services. Some will quote cheaper prices but will often compromise on quality. Others will produce within a short time frame but create sporadically. If you are looking for a plastic injection company, there are specific things that you should be insisting on. This list will give you some of the things to consider when searching for an injection mold company. -

The plastic injection molding company should have staff that is full experienced, especially with maintaining quality. They should have a full time engineer who is part of the team. The operation crew should be highly trained and experienced with top notch expertise. Working with a company that is experienced makes you feel better when you are leaving their products under their care. Eventually, the product will turn out with the expected quality. - The designer in the company should have the flexibility in creating or designing a prototype. If you intend to consult the designer in the molding company to create a prototype for you, the designer will need to be concerned and flexible about your specifications so that your product turns out the way it is designed.

Injection Molding Equipment

The company should have proper equipment that accommodates production of your required volume of plastics, particularly with custom plastic parts. If you are intending to order large volumes of products, then you need to be assured that the company can handle such volume and the demands of such a task without unnecessary delays. - The pricing should be decent. As much as they have the expertise and skills that you need, they should also be willing to agree with you on a decent price. It is advisable to research first and request quotes from different companies of similar niche and compare the prices. A reputable injection molding company should offer affordable price packages to clients.

As such they will be able to cater for the needs of large and small businesses.  Customer service should also be another factor to consider. Most companies will neglect the part of a reliable customer service. However, reliable customer service still remains a crucial part in the provision of quality services. The company you are looking for should be able to provide excellent customer services Conclusion Plastic injection molding is a process that has gained popularity over the years. Business finds it convenient and cheap to outsource their plastic injection molding projects. It is good to look for reputable company to handle your plastic injection molding projects.

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Need a Plastic Part? Hire a Plastic Injection Molding Company (Continued)

Custom plastic parts are used by a variety of different industries.

Not so long ago,  as we covered previously, most of these parts were produced in house by their respective industries.

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Custom Plastic Parts in Industry

One of the biggest industries to use plastic parts is the automotive industry. Automotive plastic parts are a perfect example of a part that is mass produced and designed for a particular vehicle. Taking a look inside your car, you will notice that most of the parts are derived from some form of plastic . Although there has been a decrease in automotive injection molded plastics, they still remain widely used. The demand is expected to go higher, with the recovery of the motor vehicle industry.

There are several types of machinery used in plastic injection molding.   Plastic injection molding companies would not be able to provide plastic molding services without injection mold machines. Injection molding equipment comes in different sizes and varieties. Their used depends on the size of the product or part being made. Another factor that determines the mold press used is the amount of parts that need to be produced.
Since each project has different requirements, the injection molding machines have to be tooled and highly specialized. An injection molding machine has three parts: - Material hopper - The screw type plunger or the injection ram - Unit for heating Another commonly used machine during the plastic injection molding process is a 3-D. This is mostly used during the prototyping phase. The product is first designed using CAD software and then printed using a 3-D printer. As a result, the injection molding company will use this accurate prototype in creating the mold form.

Hiring Plastic Injection Molding Companies

Plastic injection molding companies exist to any company or business in creating products that are finished timely and of high quality. It still remains one of the cheapest options to outsource to a plastic injection molding company since the process of manufacturing is simplified. The majority of non-molding companies, mostly the smaller companies, do not possess their own injection molding machinery or personnel. This is due to the fact that they do not produce large volumes that would necessitate buying their own equipment. It is going to make the process easier when you outsource injection molding projects. Most importantly, it will also be cheaper in the long run.

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Need a Plastic Part? Hire a Plastic Injection Molding Company

Plastic injection molding is a type of manufacturing that uses plastic injection molds to produce products or parts on a large scale level.

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Plastic Injection Molding:  The Process

Plastic injection molding follows a manufacturing process.  It isn't just as simple as just producing a part from scratch.  At first, a prototype of the item to be produced is created and then cast into the mold.

After the custom plastic mold is made, a melted polymer material is then injected into the mold until it attains a solid state. On cooling, the product is ready to undergo more stages of production. Businesses, both large and small, hire injection molding companies so that their products can be produced on a large scale. These businesses find it more convenient to outsource their projects that involve injection molding. This has created the need and existence of injection molding companies. One of the most common methods used for the production of plastics for different needs is injection molding.

Plastic Injection Molding in the US

According to the US Bureau of Statistics, there was an increase in plastics transactions by 50 percent in 2015. Plastic injection molding remains a faster and cheaper method of producing plastics as compared to others for large scale production. If you want production of plastics for small projects, other molding methods may be better. There are numerous industries, businesses, and companies that use the services of plastic injection companies regularly. These include: - Plastic packaging – there has been an exponential growth in the plastic packaging industry since its introduction in the 1950s. in the previous year, there has been an increase in plastic packaging production by 47 percent. - Medical equipment – the medical industry has relied on injection molded plastics for a long time. Injection molded plastics became popular in the medical industry after the production companies started using the right material to produce plastics meant for the medical industry. In the previous year, there has been a demand in medical plastics by almost 10 percent. - Industrial parts – it has been a common practice to create plastics for industrial projects for many years. With the existence of different varieties of plastic polymers, uses of injection molded plastics are vast in the industrial market. This is the reason why there has been a rise in plastic industrial parts transactions by 30 percent.

Whether it is the medical field, automotive, promotional or whatever field, sooner or later a lot of different industries need plastic parts.  For some industries, it's obviously easier to produce these parts in house.  For others, it is far more convenient and cheaper to contact a plastics manufacturing company instead.

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Plastic Injection Molding in Phoenix: What You Should Know

When you need plastic parts, your best bet is to find a company that does plastic injection molding in Phoenix.

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Reasons for Plastic Injection Molding

There are several reasons to go to a plastic injection molding company in Phoenix. First off, you can have as many or as few plastic parts as you need. This is important to know, particularly in the age of new technologies such as 3D Printing. 3D printing is cool, however, the turnaround time is still a bit long. Fast 3D printing is on the horizon, but now, it is designed solely for producing a very few parts in a short amount of time. That's great if you need maybe a dozen or so plastic parts and have plenty of time, but what if you need several hundred or several thousand plastic parts? Another reason for plastic parts manufacturing is the fact that 3D printing is still a bit expensive. It is far cheaper to mass produce a plastic part, save the die and the mold and then produce some more plastic parts as the need arises. Some plastic parts can be produced for pennies on the dollar, while still being quality plastic parts.

Plastic Injection Molding: 20th Century Technology for the 21st Century

Mass production is more than a century old. It is one of the components of an industrial civilization. Why? Because it helps to keep costs down, and with inspection, quality up. While it is possible to manufacture plastic parts individually, it is highly labor as well as time intensive. However, in not even a tenth of the time, plastic injection molding can produce dozens or even hundreds of parts, depending on the custom plastic parts being manufactured. In some molds for example, particularly where the parts are small, a hundred parts can be produced in one short 3 minute run.

The other advantage to injection molding is that the part is truly custom made. Not all plastic parts are simple. Some are a combination of plastics and high tech resins, or plastics and metals. With plastic injection molding, the plastic parts can be assembled by a production worker, and be ready to be shipped out within a day, sometimes, in more urgent cases within hours.

 If you need a part, you don't want to allocate your company's resources to make one. Your best bet is to find someone to make it for you. One of the best options that you can look into is a plastics manufacturing plant in Phoenix.

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Why Hire a Company to Make Custom Plastic Parts (Conclusion)

Plastic injection molding is still a relevant technology even in the age of 3-D printing.  Why? Well...

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Plastic Injection Molding and New Technologies

3-D printing is a great invention.  It allows someone to take a drawing or picture, and with the help of a computer, can create a part that looks exactly like the picture or drawing made of pretty much any substance. There are even 3-D printers that make cakes in wild and fantastic shapes. It truly is amazing technology.  3-D printing can produce plastic parts.  There are several drawbacks, however, which makes plastic injection molding all the more valuable and a much more viable alternative to 3-D printing.

3-D printing is also prototype technology still, which means that parts are still relatively expensive to produce.  It also isn't fast.  It takes hours to produce one part, as opposed to less than 30 seconds to produce a part with plastic injection molding.

The Advantages of Plastic Injection Molding

In the injection molding process, the molds that are used are subjected to very high pressure. Due to this, plastic in the molds is pushed hard against the mold as compared to other molding techniques.

Due to this high pressure, it’s very easy to add several details to the final design of the part, and even design intricate custom plastic molds. In addition, due to very high pressure during the process, the intricate and complex design can be easily made which would be otherwise hard to manufacture.

Plastic injection molding is still the most cost-effective technology.  Though initial creation of a mold can be expensive,  once it is created a company can use it again and again to create a large volume of custom plastic parts at a minimal cost. For this reason, large production runs using plastic machining can easily cost up to 30 times more than plastic injection molding.

It's widely used.  Plastic injection molding is widely popular plastic producing processes. Just look around – you can easily see plenty of products that have been made via the process.

In manufacturing, various parties involved in the process, from design experts to the consumers, aim for lowered cost and quality of the products. Both these attributes of the product tend to have inverse relationship, where improvement in the quality of product often leads to increased cost. One important feature that easily resolves the tow is sharing the entire cost of the process across large volume production, thereby working at quality of the desired product at planning or design stages. With custom plastic parts using injection molding, customer and everyone in-between benefits greatly from the accuracy and intricacy of the output and reduced costs due to automation and rate of production. Most of the injection molding companies are online and provide details of the services provided by them on their websites. This will help you in making the right choice according to your needs for a custom plastic parts manufacture in Chandler.  

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Why Hire a Company to Make Custom Plastic Parts (Contd.)

There are several reasons to contact a plastic injection molding service in Chandler to make all of your custom plastic parts.

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Custom Plastic Parts and Injection Molding

In addition to being fast, efficient, and flexible, there are other reasons to use the plastic injection molding process to make plastic parts.

Plastic injection molding is resource-conscious, and more ecologically friendly than other plastic manufacturing processes. With increasing focus on sustainability these days, it’s common for product developers to choose the processes that minimize waste and benefit the environment.

Plastic injection molding is not only effective, but also a highly efficient process, which means reduced plastic waste. That’s because only as much plastic as necessary is used to create parts, and all excess plastic is again ground up and recycled for reuse. Remember the three R's: Reduce, Reuse, and Recyle?  Plastic injection molding does all three.

Plastic injection molding allows for the creation of durable plastic parts.  Another cool benefit of the plastic injection molding technique is that fillers can be easily added to components being manufactured, reducing density of processed plastic while adding strength to the finished parts. It is a ideal process for products or industries where parts are needed to be very strong. However, there are more reasons this miraculous process has support.

Plastic Parts Can Be Made of More Than One Type of Plastic

The latest injection molding facilities can easily process two or more different plastics at the same time.   So you can have a harder plastic mixed with a softer plastic for a truly custom plastic part.  Another advantage of plastic injection molding process to manufacture custom plastic parts is the ability of machine to use various types of plastics simultaneously.

This custom plastic blending can be done easily with the help of co-injection molding, which easily takes away worry about using any specific kind of plastic. During the injection molding process, it is very easy to use various types of fillers in the molds. These fillers help in reducing the density of plastic while it is being molded in the machine and also help in adding much greater strength to the components once they’ve been molded.

With a plastic injection molding process you get custom plastic parts that need minimal end finishing. That’s because all parts that come out of the mold are pretty much close to the finished appearance. A bit of trimming, a bit of wiping and the part is ready to go into the box.  Another reason a lot of companies want plastic parts made this way is that the process is automated.  A major part of the process is conducted by robotics and machines that can be controlled by an individual operator. Automation definitely helps in reducing manufacturing costs, overheads are considerably reduced. Aside from that, with reduced need for labor force the overall production cost is also reduced and this kind of cost savings can be easily passed on to the customer.

So it's fast.  You can customize your plastic parts.  And it allows you to mass produce plastic parts.  All very good reasons to get plastic injection molding.

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Why Hire a Company to Make Custom Plastic Parts

If you need custom plastic parts, you have to pick a company that has the right sort of manufacturing process.

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Plastic Injection Molding and Customization

Custom plastic injection molding machines were created in early 1930’s to meet the growing industrial needs and complexities of the molding process. The machines used in such factories allow for mass production as well as repeated runs of particular parts.

During the plastic injection molding process, these machines are used to make custom plastic parts and have  become one of the easiest and most cost effective processes that is used by leading industries that use plastic components or parts. In this process, to manufacture custom plastic parts, melted plastic is injected in a mold using hydraulic force to give the plastic a particular shape. Around 35 percent of all plastic parts today are manufactured using custom plastic injection molding services.

Why the Plastic Injection Molding Process Works

Aside from being simple and reliable, it is also extremely efficient. One should have absolutely no doubt about using this process to manufacture custom plastic parts. A custom plastic injection molding machine consists of three vital components that usually vary from model and make.

The mold is the main component that gives the desired shape to the custom plastic parts, while main clamping unit holds various mold parts together throughout the process. The injection molding unit processes the plastic granules and feeds it directly to the mold for the final product. Custom plastic injection molding has definitely revolutionized the manufacturing sector, with more developments improving the efficiency in producing complex custom plastic parts. Here are some of the benefits of the process.

It's fast. This is the main reason why injection molding is one of the best technologies for long manufacturing runs. It’s really fast. How fast? While the manufacturing speed for custom plastic parts will depend upon the complexity of the mold, generally it is about 14-30 seconds pass between cycle times.

Plastic injection molding is accurate.  It's a highly precise process that can easily fabricate any kind of plastic part. There are some design restrictions but molds used in the machine allow the finished product to be very precise. Usually the accuracy is within 0.005 inches. Low labor costs is another reason for molding plastic.  Injection molding machines run with an automatic, self-gating tool that keeps operations streamlined and production process ongoing, requiring minimal supervision.
The final reason for injection molding is flexibility.  Aside from being highly accurate, the injection molding process used to manufacture custom plastic parts is also a highly flexible one. You just have to change the type of material which is being produced as well as the color of your product to get entirely different results.

So if you need plastic parts, the best process to get them made is plastic injection molding.


AZP & Associates
295 E. Corporate Place Suite # 108
Chandler, Arizona 85225
602-437-0136
http://www.azpandassociates.com