Plastic Injection Molding in Phoenix: What You Should Know

When you need plastic parts, your best bet is to find a company that does plastic injection molding in Phoenix.

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Reasons for Plastic Injection Molding

There are several reasons to go to a plastic injection molding company in Phoenix. First off, you can have as many or as few plastic parts as you need. This is important to know, particularly in the age of new technologies such as 3D Printing. 3D printing is cool, however, the turnaround time is still a bit long. Fast 3D printing is on the horizon, but now, it is designed solely for producing a very few parts in a short amount of time. That's great if you need maybe a dozen or so plastic parts and have plenty of time, but what if you need several hundred or several thousand plastic parts? Another reason for plastic parts manufacturing is the fact that 3D printing is still a bit expensive. It is far cheaper to mass produce a plastic part, save the die and the mold and then produce some more plastic parts as the need arises. Some plastic parts can be produced for pennies on the dollar, while still being quality plastic parts.

Plastic Injection Molding: 20th Century Technology for the 21st Century

Mass production is more than a century old. It is one of the components of an industrial civilization. Why? Because it helps to keep costs down, and with inspection, quality up. While it is possible to manufacture plastic parts individually, it is highly labor as well as time intensive. However, in not even a tenth of the time, plastic injection molding can produce dozens or even hundreds of parts, depending on the custom plastic parts being manufactured. In some molds for example, particularly where the parts are small, a hundred parts can be produced in one short 3 minute run.

The other advantage to injection molding is that the part is truly custom made. Not all plastic parts are simple. Some are a combination of plastics and high tech resins, or plastics and metals. With plastic injection molding, the plastic parts can be assembled by a production worker, and be ready to be shipped out within a day, sometimes, in more urgent cases within hours.

 If you need a part, you don't want to allocate your company's resources to make one. Your best bet is to find someone to make it for you. One of the best options that you can look into is a plastics manufacturing plant in Phoenix.

AZP & Associates
295 E. Corporate Place Suite # 108
Chandler, Arizona 85225 
602-437-0136
http://www.azpandassociates.com

Why Hire a Company to Make Custom Plastic Parts (Conclusion)

Plastic injection molding is still a relevant technology even in the age of 3-D printing.  Why? Well...

Custom plastic injection molding
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and types of custom plastic parts |
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Plastic Injection Molding and New Technologies

3-D printing is a great invention.  It allows someone to take a drawing or picture, and with the help of a computer, can create a part that looks exactly like the picture or drawing made of pretty much any substance. There are even 3-D printers that make cakes in wild and fantastic shapes. It truly is amazing technology.  3-D printing can produce plastic parts.  There are several drawbacks, however, which makes plastic injection molding all the more valuable and a much more viable alternative to 3-D printing.

3-D printing is also prototype technology still, which means that parts are still relatively expensive to produce.  It also isn't fast.  It takes hours to produce one part, as opposed to less than 30 seconds to produce a part with plastic injection molding.

The Advantages of Plastic Injection Molding

In the injection molding process, the molds that are used are subjected to very high pressure. Due to this, plastic in the molds is pushed hard against the mold as compared to other molding techniques.

Due to this high pressure, it’s very easy to add several details to the final design of the part, and even design intricate custom plastic molds. In addition, due to very high pressure during the process, the intricate and complex design can be easily made which would be otherwise hard to manufacture.

Plastic injection molding is still the most cost-effective technology.  Though initial creation of a mold can be expensive,  once it is created a company can use it again and again to create a large volume of custom plastic parts at a minimal cost. For this reason, large production runs using plastic machining can easily cost up to 30 times more than plastic injection molding.

It's widely used.  Plastic injection molding is widely popular plastic producing processes. Just look around – you can easily see plenty of products that have been made via the process.

In manufacturing, various parties involved in the process, from design experts to the consumers, aim for lowered cost and quality of the products. Both these attributes of the product tend to have inverse relationship, where improvement in the quality of product often leads to increased cost. One important feature that easily resolves the tow is sharing the entire cost of the process across large volume production, thereby working at quality of the desired product at planning or design stages. With custom plastic parts using injection molding, customer and everyone in-between benefits greatly from the accuracy and intricacy of the output and reduced costs due to automation and rate of production. Most of the injection molding companies are online and provide details of the services provided by them on their websites. This will help you in making the right choice according to your needs for a custom plastic parts manufacture in Chandler.  

AZP & Associates
295 E. Corporate Place Suite # 108
Chandler, Arizona 85225
602-437-0136
Contact Us

Why Hire a Company to Make Custom Plastic Parts (Contd.)

There are several reasons to contact a plastic injection molding service in Chandler to make all of your custom plastic parts.

Plastic Injection Molding Allows for Mass Production
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Custom Plastic Parts and Injection Molding

In addition to being fast, efficient, and flexible, there are other reasons to use the plastic injection molding process to make plastic parts.

Plastic injection molding is resource-conscious, and more ecologically friendly than other plastic manufacturing processes. With increasing focus on sustainability these days, it’s common for product developers to choose the processes that minimize waste and benefit the environment.

Plastic injection molding is not only effective, but also a highly efficient process, which means reduced plastic waste. That’s because only as much plastic as necessary is used to create parts, and all excess plastic is again ground up and recycled for reuse. Remember the three R's: Reduce, Reuse, and Recyle?  Plastic injection molding does all three.

Plastic injection molding allows for the creation of durable plastic parts.  Another cool benefit of the plastic injection molding technique is that fillers can be easily added to components being manufactured, reducing density of processed plastic while adding strength to the finished parts. It is a ideal process for products or industries where parts are needed to be very strong. However, there are more reasons this miraculous process has support.

Plastic Parts Can Be Made of More Than One Type of Plastic

The latest injection molding facilities can easily process two or more different plastics at the same time.   So you can have a harder plastic mixed with a softer plastic for a truly custom plastic part.  Another advantage of plastic injection molding process to manufacture custom plastic parts is the ability of machine to use various types of plastics simultaneously.

This custom plastic blending can be done easily with the help of co-injection molding, which easily takes away worry about using any specific kind of plastic. During the injection molding process, it is very easy to use various types of fillers in the molds. These fillers help in reducing the density of plastic while it is being molded in the machine and also help in adding much greater strength to the components once they’ve been molded.

With a plastic injection molding process you get custom plastic parts that need minimal end finishing. That’s because all parts that come out of the mold are pretty much close to the finished appearance. A bit of trimming, a bit of wiping and the part is ready to go into the box.  Another reason a lot of companies want plastic parts made this way is that the process is automated.  A major part of the process is conducted by robotics and machines that can be controlled by an individual operator. Automation definitely helps in reducing manufacturing costs, overheads are considerably reduced. Aside from that, with reduced need for labor force the overall production cost is also reduced and this kind of cost savings can be easily passed on to the customer.

So it's fast.  You can customize your plastic parts.  And it allows you to mass produce plastic parts.  All very good reasons to get plastic injection molding.

AZP & Associates
295 E. Corporate Place Suite # 108
Chandler, Arizona 85225
602-437-0136
Contact Us

Why Hire a Company to Make Custom Plastic Parts

If you need custom plastic parts, you have to pick a company that has the right sort of manufacturing process.

Custom Plastic Parts Are Easy
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Plastic Injection Molding and Customization

Custom plastic injection molding machines were created in early 1930’s to meet the growing industrial needs and complexities of the molding process. The machines used in such factories allow for mass production as well as repeated runs of particular parts.

During the plastic injection molding process, these machines are used to make custom plastic parts and have  become one of the easiest and most cost effective processes that is used by leading industries that use plastic components or parts. In this process, to manufacture custom plastic parts, melted plastic is injected in a mold using hydraulic force to give the plastic a particular shape. Around 35 percent of all plastic parts today are manufactured using custom plastic injection molding services.

Why the Plastic Injection Molding Process Works

Aside from being simple and reliable, it is also extremely efficient. One should have absolutely no doubt about using this process to manufacture custom plastic parts. A custom plastic injection molding machine consists of three vital components that usually vary from model and make.

The mold is the main component that gives the desired shape to the custom plastic parts, while main clamping unit holds various mold parts together throughout the process. The injection molding unit processes the plastic granules and feeds it directly to the mold for the final product. Custom plastic injection molding has definitely revolutionized the manufacturing sector, with more developments improving the efficiency in producing complex custom plastic parts. Here are some of the benefits of the process.

It's fast. This is the main reason why injection molding is one of the best technologies for long manufacturing runs. It’s really fast. How fast? While the manufacturing speed for custom plastic parts will depend upon the complexity of the mold, generally it is about 14-30 seconds pass between cycle times.

Plastic injection molding is accurate.  It's a highly precise process that can easily fabricate any kind of plastic part. There are some design restrictions but molds used in the machine allow the finished product to be very precise. Usually the accuracy is within 0.005 inches. Low labor costs is another reason for molding plastic.  Injection molding machines run with an automatic, self-gating tool that keeps operations streamlined and production process ongoing, requiring minimal supervision.
The final reason for injection molding is flexibility.  Aside from being highly accurate, the injection molding process used to manufacture custom plastic parts is also a highly flexible one. You just have to change the type of material which is being produced as well as the color of your product to get entirely different results.

So if you need plastic parts, the best process to get them made is plastic injection molding.


AZP & Associates
295 E. Corporate Place Suite # 108
Chandler, Arizona 85225
602-437-0136
http://www.azpandassociates.com

Plastic Injection Molding and Types of Plastic

Plastic injection molding is a process that allows a business to create parts in any number.  The key thing to note is that there are several types of plastics around. 

Types of Plastics Used in Plastic Injection Molding

Plastic is an essential component of numerous products from product containers and water bottles all the way up to construction materials.   All plastics aren't the same, however.   

The Society of the Plastics Industry is an advisory board that sets standards for plastics and plastic injection molding.  According to their site:

"SPI introduced the Resin Identification Code (RIC) system in 1988 at the urging of recyclers around the country. A growing number of communities were implementing recycling programs in an effort to decrease the volume of waste subject to rising tipping fees at landfills. In some cases, these programs were driven by state-level recycling mandates.

The code was developed to meet recyclers' needs while providing manufacturers a consistent, uniform system that could apply nationwide. Because municipal recycling programs traditionally have targeted packaging - primarily containers - the coding system offered a means of identifying the resin content of bottles and containers commonly found in the residential waste stream. The RICs are used solely to identify the plastic resin used in a manufactured article.

In 2008, SPI began work with ASTM International, a globally recognized leader in the development and delivery of international voluntary consensus standards, to develop a new standard that would expand the current RIC system. In 2010 ASTM International issued ASTM D7611 - Standard Practice for Coding Plastic Manufactured Articles for Resin Identification.  In 2013 ASTM International announced revisions to ASTM D7611 including a change to the graphic marking symbol used to identify resin type. The RIC system has used a “chasing arrows” symbol surrounding a numeral from 1 to 7 that defines the resin used in the product’s packaging. Under D7611, this marking symbol is now specified as a solid equilateral triangle around the number. By replacing the chasing arrows graphic – commonly associated with recycling – with an equilateral triangle, ASTM D7611 stressed the focus to the system’s core mission: resin identification and quality control prior to recycling. Other modifications to the RIC are currently being discussed and developed by ASTM's D20.95 subcommittee on recycled plastics.  [READ SOURCE]

Plastic Injection Molding in Chandler: Final Thoughts

You want to make sure you have enough parts for whatever manufacturing run you're doing.  You also want to make sure that your parts are standardized, and are custom plastic parts.

So remember, rather than doing it yourself, your best bet is to hire a plastic injection molding service in Chandler.

AZP & Associates
295 E. Corporate Place
Suite # 108
Chandler, Arizona 85225
602-437-0136
http://www.azpandassociates.com

Plastic Injection Molding: Automation and the Human Touch (Contd)

Plastic injection molding offers flexibility in terms of trying out new designs. 

Custom Plastic Parts can be Made in Any Quantity
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Why Go to Professional Plastic Injection Molding Service?  

Plastic injection molding is all about versatility.  Different materials can also be used in the making of the parts. Flexibility in design and production for a manufacturing company is very vital, thus explaining why so many companies opt to hire an injection molding company for plastic parts manufacturing.

Molding machines offer low labor cost. Compared to having a group of people hammering the parts to be manufactured, a plastic injection molding machine is autonomous and requires very few people to run it. Low labor cost for a manufacturing company translates to lower input thus maximized profits. Materials contribute to the profitability of a manufacturing company. It is therefore vital that material waste is as minimal as possible to maximize on the profits realized by the company. 

Plastic Injection Molding and Manufacturing Parts

Plastics are currently the most common manufacturing material in use. The molding machine usually uses plastic for the manufacturing of the desired product. Since plastic can be recycled, any waste during injection molding gets recycled, thus reducing wastage on materials and maximizing the company’s resource utilization and profits. 

Though injection molding has its own disadvantages such as some restrictions in the designing of the parts to be manufactured; which is attributed to a number of reasons such as the parts made through the process must be solid and not hollow, this manufacturing practice is still common among manufacturing industries around the globe. The number of components and parts that can be made through this process is quite big. The number of companies specializing in plastic injection molding is also increasing due to the increasing popularity of this manufacturing practice.

If you get to look around you, and see the number of components that have been made through injection molding, you will have an endless list. This manufacturing practice is here to stay as it has lots of promise, to the manufacturing industry. 

So remember, you want to best components for your manufacturing facility.  Start with parts that are easily produced and mass produced as well.  That's how you know you found the right source for custom plastic parts in Phoenix.

AZP & Associates
295 E. Corporate Place
Suite # 108
Chandler, Arizona 85225
602-437-0136
http://www.azpandassociates.com

Plastic Injection Molding: Automation and the Human Touch

Plastic injection molding has been a combination of human involvement and automation.

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Plastic Injection Molding in Phoenix

Injection molding has been automated a while now. This is a great leap as plastic parts manufacturing through injection molding have become more accurate with enhanced precision due to the use of automation, thus providing better results. Some companies own molding machines that they use in the manufacturing of their own products.

A molding machine is expensive equipment that needs a lot of cash to install and maintain. Similarly, skill is required to run this machine. However, many companies prefer to hire a company that will manufacture for them their products or components instead of them purchasing and installing their own molding machine.

It is true that there are companies out there in the market that deal in the production of custom made parts, made through injection molding. These companies offer supplementary services to manufacturing companies by assisting them in their production process. But why would such kind of companies exist? Setting up and running a molding machine is a task that requires both money and skill. Since so many companies don’t want to spend a huge amount of money in purchasing this machine much less hire the personnel to run it, they make use of other companies that specialize on plastic parts manufacturing through injection molding.

Injection Molding and Manufacturing

As we covered previously, the reason why injection molding is a common manufacturing practice in the manufacturing industries is because of the advantages it has when put in use. One of these advantages is faster production. Injection molding is a process that takes only a short while to have one part or component manufactured. With a high output rate; which is usually a matter of 15-30 seconds per part though this is dependent on the type and amount of material being used, injection molding surely speeds up the manufacturing process. This enables the manufacturing company to meet the demand in the market through faster production.

Designing is a never ending process, and there is no perfect design that has ever been made. All designs do change and when different designs are being tried out to see which one is more appealing than the other, time is a limiting factor as well as flexibility of the equipment manufacturing the part. For molding machines however, the molding cavities can be changed according to the required design. Plastic injection molding is the future.

AZP & Associates
295 E. Corporate Place
Suite # 108
Chandler, Arizona 85225
602-437-0136
http://www.azpandassociates.com