Why Hire a Company to Make Custom Plastic Parts (Contd.)

There are several reasons to contact a plastic injection molding service in Chandler to make all of your custom plastic parts.

Plastic Injection Molding Allows for Mass Production
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Custom Plastic Parts and Injection Molding

In addition to being fast, efficient, and flexible, there are other reasons to use the plastic injection molding process to make plastic parts.

Plastic injection molding is resource-conscious, and more ecologically friendly than other plastic manufacturing processes. With increasing focus on sustainability these days, it’s common for product developers to choose the processes that minimize waste and benefit the environment.

Plastic injection molding is not only effective, but also a highly efficient process, which means reduced plastic waste. That’s because only as much plastic as necessary is used to create parts, and all excess plastic is again ground up and recycled for reuse. Remember the three R's: Reduce, Reuse, and Recyle?  Plastic injection molding does all three.

Plastic injection molding allows for the creation of durable plastic parts.  Another cool benefit of the plastic injection molding technique is that fillers can be easily added to components being manufactured, reducing density of processed plastic while adding strength to the finished parts. It is a ideal process for products or industries where parts are needed to be very strong. However, there are more reasons this miraculous process has support.

Plastic Parts Can Be Made of More Than One Type of Plastic

The latest injection molding facilities can easily process two or more different plastics at the same time.   So you can have a harder plastic mixed with a softer plastic for a truly custom plastic part.  Another advantage of plastic injection molding process to manufacture custom plastic parts is the ability of machine to use various types of plastics simultaneously.

This custom plastic blending can be done easily with the help of co-injection molding, which easily takes away worry about using any specific kind of plastic. During the injection molding process, it is very easy to use various types of fillers in the molds. These fillers help in reducing the density of plastic while it is being molded in the machine and also help in adding much greater strength to the components once they’ve been molded.

With a plastic injection molding process you get custom plastic parts that need minimal end finishing. That’s because all parts that come out of the mold are pretty much close to the finished appearance. A bit of trimming, a bit of wiping and the part is ready to go into the box.  Another reason a lot of companies want plastic parts made this way is that the process is automated.  A major part of the process is conducted by robotics and machines that can be controlled by an individual operator. Automation definitely helps in reducing manufacturing costs, overheads are considerably reduced. Aside from that, with reduced need for labor force the overall production cost is also reduced and this kind of cost savings can be easily passed on to the customer.

So it's fast.  You can customize your plastic parts.  And it allows you to mass produce plastic parts.  All very good reasons to get plastic injection molding.

AZP & Associates
295 E. Corporate Place Suite # 108
Chandler, Arizona 85225
602-437-0136
Contact Us

Why Hire a Company to Make Custom Plastic Parts

If you need custom plastic parts, you have to pick a company that has the right sort of manufacturing process.

Custom Plastic Parts Are Easy
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Plastic Injection Molding and Customization

Custom plastic injection molding machines were created in early 1930’s to meet the growing industrial needs and complexities of the molding process. The machines used in such factories allow for mass production as well as repeated runs of particular parts.

During the plastic injection molding process, these machines are used to make custom plastic parts and have  become one of the easiest and most cost effective processes that is used by leading industries that use plastic components or parts. In this process, to manufacture custom plastic parts, melted plastic is injected in a mold using hydraulic force to give the plastic a particular shape. Around 35 percent of all plastic parts today are manufactured using custom plastic injection molding services.

Why the Plastic Injection Molding Process Works

Aside from being simple and reliable, it is also extremely efficient. One should have absolutely no doubt about using this process to manufacture custom plastic parts. A custom plastic injection molding machine consists of three vital components that usually vary from model and make.

The mold is the main component that gives the desired shape to the custom plastic parts, while main clamping unit holds various mold parts together throughout the process. The injection molding unit processes the plastic granules and feeds it directly to the mold for the final product. Custom plastic injection molding has definitely revolutionized the manufacturing sector, with more developments improving the efficiency in producing complex custom plastic parts. Here are some of the benefits of the process.

It's fast. This is the main reason why injection molding is one of the best technologies for long manufacturing runs. It’s really fast. How fast? While the manufacturing speed for custom plastic parts will depend upon the complexity of the mold, generally it is about 14-30 seconds pass between cycle times.

Plastic injection molding is accurate.  It's a highly precise process that can easily fabricate any kind of plastic part. There are some design restrictions but molds used in the machine allow the finished product to be very precise. Usually the accuracy is within 0.005 inches. Low labor costs is another reason for molding plastic.  Injection molding machines run with an automatic, self-gating tool that keeps operations streamlined and production process ongoing, requiring minimal supervision.
The final reason for injection molding is flexibility.  Aside from being highly accurate, the injection molding process used to manufacture custom plastic parts is also a highly flexible one. You just have to change the type of material which is being produced as well as the color of your product to get entirely different results.

So if you need plastic parts, the best process to get them made is plastic injection molding.


AZP & Associates
295 E. Corporate Place Suite # 108
Chandler, Arizona 85225
602-437-0136
http://www.azpandassociates.com

Plastic Injection Molding and Types of Plastic

Plastic injection molding is a process that allows a business to create parts in any number.  The key thing to note is that there are several types of plastics around. 

Types of Plastics Used in Plastic Injection Molding

Plastic is an essential component of numerous products from product containers and water bottles all the way up to construction materials.   All plastics aren't the same, however.   

The Society of the Plastics Industry is an advisory board that sets standards for plastics and plastic injection molding.  According to their site:

"SPI introduced the Resin Identification Code (RIC) system in 1988 at the urging of recyclers around the country. A growing number of communities were implementing recycling programs in an effort to decrease the volume of waste subject to rising tipping fees at landfills. In some cases, these programs were driven by state-level recycling mandates.

The code was developed to meet recyclers' needs while providing manufacturers a consistent, uniform system that could apply nationwide. Because municipal recycling programs traditionally have targeted packaging - primarily containers - the coding system offered a means of identifying the resin content of bottles and containers commonly found in the residential waste stream. The RICs are used solely to identify the plastic resin used in a manufactured article.

In 2008, SPI began work with ASTM International, a globally recognized leader in the development and delivery of international voluntary consensus standards, to develop a new standard that would expand the current RIC system. In 2010 ASTM International issued ASTM D7611 - Standard Practice for Coding Plastic Manufactured Articles for Resin Identification.  In 2013 ASTM International announced revisions to ASTM D7611 including a change to the graphic marking symbol used to identify resin type. The RIC system has used a “chasing arrows” symbol surrounding a numeral from 1 to 7 that defines the resin used in the product’s packaging. Under D7611, this marking symbol is now specified as a solid equilateral triangle around the number. By replacing the chasing arrows graphic – commonly associated with recycling – with an equilateral triangle, ASTM D7611 stressed the focus to the system’s core mission: resin identification and quality control prior to recycling. Other modifications to the RIC are currently being discussed and developed by ASTM's D20.95 subcommittee on recycled plastics.  [READ SOURCE]

Plastic Injection Molding in Chandler: Final Thoughts

You want to make sure you have enough parts for whatever manufacturing run you're doing.  You also want to make sure that your parts are standardized, and are custom plastic parts.

So remember, rather than doing it yourself, your best bet is to hire a plastic injection molding service in Chandler.

AZP & Associates
295 E. Corporate Place
Suite # 108
Chandler, Arizona 85225
602-437-0136
http://www.azpandassociates.com

Plastic Injection Molding: Automation and the Human Touch (Contd)

Plastic injection molding offers flexibility in terms of trying out new designs. 

Custom Plastic Parts can be Made in Any Quantity
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Why Go to Professional Plastic Injection Molding Service?  

Plastic injection molding is all about versatility.  Different materials can also be used in the making of the parts. Flexibility in design and production for a manufacturing company is very vital, thus explaining why so many companies opt to hire an injection molding company for plastic parts manufacturing.

Molding machines offer low labor cost. Compared to having a group of people hammering the parts to be manufactured, a plastic injection molding machine is autonomous and requires very few people to run it. Low labor cost for a manufacturing company translates to lower input thus maximized profits. Materials contribute to the profitability of a manufacturing company. It is therefore vital that material waste is as minimal as possible to maximize on the profits realized by the company. 

Plastic Injection Molding and Manufacturing Parts

Plastics are currently the most common manufacturing material in use. The molding machine usually uses plastic for the manufacturing of the desired product. Since plastic can be recycled, any waste during injection molding gets recycled, thus reducing wastage on materials and maximizing the company’s resource utilization and profits. 

Though injection molding has its own disadvantages such as some restrictions in the designing of the parts to be manufactured; which is attributed to a number of reasons such as the parts made through the process must be solid and not hollow, this manufacturing practice is still common among manufacturing industries around the globe. The number of components and parts that can be made through this process is quite big. The number of companies specializing in plastic injection molding is also increasing due to the increasing popularity of this manufacturing practice.

If you get to look around you, and see the number of components that have been made through injection molding, you will have an endless list. This manufacturing practice is here to stay as it has lots of promise, to the manufacturing industry. 

So remember, you want to best components for your manufacturing facility.  Start with parts that are easily produced and mass produced as well.  That's how you know you found the right source for custom plastic parts in Phoenix.

AZP & Associates
295 E. Corporate Place
Suite # 108
Chandler, Arizona 85225
602-437-0136
http://www.azpandassociates.com

Plastic Injection Molding: Automation and the Human Touch

Plastic injection molding has been a combination of human involvement and automation.

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Plastic Injection Molding in Phoenix

Injection molding has been automated a while now. This is a great leap as plastic parts manufacturing through injection molding have become more accurate with enhanced precision due to the use of automation, thus providing better results. Some companies own molding machines that they use in the manufacturing of their own products.

A molding machine is expensive equipment that needs a lot of cash to install and maintain. Similarly, skill is required to run this machine. However, many companies prefer to hire a company that will manufacture for them their products or components instead of them purchasing and installing their own molding machine.

It is true that there are companies out there in the market that deal in the production of custom made parts, made through injection molding. These companies offer supplementary services to manufacturing companies by assisting them in their production process. But why would such kind of companies exist? Setting up and running a molding machine is a task that requires both money and skill. Since so many companies don’t want to spend a huge amount of money in purchasing this machine much less hire the personnel to run it, they make use of other companies that specialize on plastic parts manufacturing through injection molding.

Injection Molding and Manufacturing

As we covered previously, the reason why injection molding is a common manufacturing practice in the manufacturing industries is because of the advantages it has when put in use. One of these advantages is faster production. Injection molding is a process that takes only a short while to have one part or component manufactured. With a high output rate; which is usually a matter of 15-30 seconds per part though this is dependent on the type and amount of material being used, injection molding surely speeds up the manufacturing process. This enables the manufacturing company to meet the demand in the market through faster production.

Designing is a never ending process, and there is no perfect design that has ever been made. All designs do change and when different designs are being tried out to see which one is more appealing than the other, time is a limiting factor as well as flexibility of the equipment manufacturing the part. For molding machines however, the molding cavities can be changed according to the required design. Plastic injection molding is the future.

AZP & Associates
295 E. Corporate Place
Suite # 108
Chandler, Arizona 85225
602-437-0136
http://www.azpandassociates.com

Plastic Injection Molding in Phoenix and It's Versatility

In the manufacturing industry, each product has to be designed and manufactured according to the design blueprints, which is where a process like plastic injection molding comes in.

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Why Should You Get Custom Plastic Parts?

Why should you get custom plastic parts? Manufacturing products and parts can be a labor intensive and pretty expensive exercise if the right methods are not used. If you want to manufacture custom parts such as automotive body panels, dashboards, storage containers or mechanical parts such as gears, plastic manufacturing through injection molding is something you should be considering. So, what is injection molding?

Injection molding is a manufacturing process where custom parts are manufactured through the use of plastic or other resinous material injected into a mold. Several materials are used for injection molding. These are: confections, glasses, metals, elastomers and the most commonly used materials are thermosetting and thermoplastic polymers. However, thermoplastics are commonly preferred in injection molding over thermosetting polymers due to the fact that the latter poise a bigger risk of damaging the injection machine due to chemical cross-linking that happens if the thermosetting polymer is not ejected at the right time, from the injection barrel.

How Plastic Injection Molding Works

To carry out injection molding, a molding machine is required. A molding machine contains several components and systems that work together to carry out the molding process. Some of these components are: a mold assembly, a heating unit and a ram. Basically, a molding machine carries out injection molding by squeezing material, usually molten, into a mold cavity. The mold cavity is designed according to the desired shape of the product to be manufactured.

The mold, in which there is the mold cavity, is usually made using a mold maker. The mold maker machines the mold from metal, with the most common metals used being steel and aluminum. When carrying out injection molding, the material to be used in the process is fed to a heating unit that reduces the viscosity of the material allowing it to flow. A ram or screw-type plunger forces the molten plastic material into the mold cavity, using high pressure and velocity. The molten plastic material, on cooling, hardens to take the shape of the mold cavity, which is the desired shape of the product, according to the desired design. The joy of using a company that offers molding services, is that any number of custom plastic parts can be manufactured, from a few to several thousand.

AZP & Associates
295 E. Corporate Place
Suite # 108
Chandler, Arizona 85225
602-437-0136
azpandassociates.com

Need Custom Plastic Parts? Hire a Plastic Injection Molding Company (Conclusion)

Hiring a plastic injection molding company in Phoenix will help your business not just stay profitable.  It can also help you to stay relevant.

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Plastic Injection Molding in AZ:  Be the Leader of the Pack

Hiring a plastic injection molding service allows you to get your products to market quicker.
Injection molding companies have many customers who order a huge assortment of plastic parts in various sizes, quantities, and resin types. Thus, these companies invest in heavy-duty high-capacity injection molds that can generate thousands of parts in a day. Also, with the Rapid Injection Molding technology now available with many service providers, it is possible to produce high quality plastic parts in a variety of resins in a single day, with no manufacturing defects. Hence, it is now feasible for businesses to produce a huge batch of plastic parts and deliver it to the market quicker than manufacturing them in-house.

What You Need to Know For Your Plastic Injection Molding Project

What to keep in mind before you outsource your plastic injection molding project? 1. Make sure you research well before selecting a plastic injection molding service provider. Online resources like BBB (for complaints from previous customers) and Yelp (for business reviews from customers) are good points to start from. Schedule a visit to their manufacturing unit, if needed. 2.

Look for a proven track record of projects finished on time, good quality products that are consistent in design and production, customer satisfaction, and good reputation in the market. It is also recommended that you speak with a prior customer to get an idea of how your projects would be handled. 3. Effective communication is the key to a successful outsourcing project. You must have your project details and goals clearly communicated to your vendor and make sure they understand your requirements before handing them the project. More importantly, ensure that they know the product specifications, finishing and manufacturing quality standards and delivery date. 4. Remember that the cheapest provider may not the best option for your business requirements. Smart industries do what they do best and leave the rest to others. Businesses need to be clear about their goals, long term visions and priorities. It is time to ask yourself some critical questions – - Which is more profitable – mass producing 100 plastic products or designing a top-notch product and patenting it? - What helps you more – a “Made in America” tag, or better customer service, advertisements, innovation and better products? Above all, what works for one company does not work for another. Hence, evaluate the pros and cons of hiring a plastic injection molding firm and make a calculated decision that will benefit your business.


AZP & Associates
295 E. Corporate Place Suite # 108
Chandler, Arizona 85225
602-437-0136
 Contact Us