Friday, December 9, 2016

Need a Plastic Part? Hire a Plastic Injection Molding Company (Continued)

Custom plastic parts are used by a variety of different industries.

Not so long ago,  as we covered previously, most of these parts were produced in house by their respective industries.

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Custom Plastic Parts in Industry

One of the biggest industries to use plastic parts is the automotive industry. Automotive plastic parts are a perfect example of a part that is mass produced and designed for a particular vehicle. Taking a look inside your car, you will notice that most of the parts are derived from some form of plastic . Although there has been a decrease in automotive injection molded plastics, they still remain widely used. The demand is expected to go higher, with the recovery of the motor vehicle industry.

There are several types of machinery used in plastic injection molding.   Plastic injection molding companies would not be able to provide plastic molding services without injection mold machines. Injection molding equipment comes in different sizes and varieties. Their used depends on the size of the product or part being made. Another factor that determines the mold press used is the amount of parts that need to be produced.
Since each project has different requirements, the injection molding machines have to be tooled and highly specialized. An injection molding machine has three parts: - Material hopper - The screw type plunger or the injection ram - Unit for heating Another commonly used machine during the plastic injection molding process is a 3-D. This is mostly used during the prototyping phase. The product is first designed using CAD software and then printed using a 3-D printer. As a result, the injection molding company will use this accurate prototype in creating the mold form.

Hiring Plastic Injection Molding Companies

Plastic injection molding companies exist to any company or business in creating products that are finished timely and of high quality. It still remains one of the cheapest options to outsource to a plastic injection molding company since the process of manufacturing is simplified. The majority of non-molding companies, mostly the smaller companies, do not possess their own injection molding machinery or personnel. This is due to the fact that they do not produce large volumes that would necessitate buying their own equipment. It is going to make the process easier when you outsource injection molding projects. Most importantly, it will also be cheaper in the long run.

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AZP & Associates
295 E. Corporate Place
Suite # 108
Chandler, Arizona 85225
602-437-0136

Friday, September 9, 2016

Need a Plastic Part? Hire a Plastic Injection Molding Company

Plastic injection molding is a type of manufacturing that uses plastic injection molds to produce products or parts on a large scale level.

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Plastic Injection Molding:  The Process

Plastic injection molding follows a manufacturing process.  It isn't just as simple as just producing a part from scratch.  At first, a prototype of the item to be produced is created and then cast into the mold.

After the custom plastic mold is made, a melted polymer material is then injected into the mold until it attains a solid state. On cooling, the product is ready to undergo more stages of production. Businesses, both large and small, hire injection molding companies so that their products can be produced on a large scale. These businesses find it more convenient to outsource their projects that involve injection molding. This has created the need and existence of injection molding companies. One of the most common methods used for the production of plastics for different needs is injection molding.

Plastic Injection Molding in the US

According to the US Bureau of Statistics, there was an increase in plastics transactions by 50 percent in 2015. Plastic injection molding remains a faster and cheaper method of producing plastics as compared to others for large scale production. If you want production of plastics for small projects, other molding methods may be better. There are numerous industries, businesses, and companies that use the services of plastic injection companies regularly. These include: - Plastic packaging – there has been an exponential growth in the plastic packaging industry since its introduction in the 1950s. in the previous year, there has been an increase in plastic packaging production by 47 percent. - Medical equipment – the medical industry has relied on injection molded plastics for a long time. Injection molded plastics became popular in the medical industry after the production companies started using the right material to produce plastics meant for the medical industry. In the previous year, there has been a demand in medical plastics by almost 10 percent. - Industrial parts – it has been a common practice to create plastics for industrial projects for many years. With the existence of different varieties of plastic polymers, uses of injection molded plastics are vast in the industrial market. This is the reason why there has been a rise in plastic industrial parts transactions by 30 percent.

Whether it is the medical field, automotive, promotional or whatever field, sooner or later a lot of different industries need plastic parts.  For some industries, it's obviously easier to produce these parts in house.  For others, it is far more convenient and cheaper to contact a plastics manufacturing company instead.

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AZP & Associates
295 E. Corporate Place
Suite # 108
Chandler, Arizona 85225
602-437-0136
http://www.azpandassociates.com


Friday, June 10, 2016

Plastic Injection Molding in Phoenix: What You Should Know

When you need plastic parts, your best bet is to find a company that does plastic injection molding in Phoenix.
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Reasons for Plastic Injection Molding

There are several reasons to go to a plastic injection molding company in Phoenix. First off, you can have as many or as few plastic parts as you need. This is important to know, particularly in the age of new technologies such as 3D Printing. 3D printing is cool, however, the turnaround time is still a bit long. Fast 3D printing is on the horizon, but now, it is designed solely for producing a very few parts in a short amount of time. That's great if you need maybe a dozen or so plastic parts and have plenty of time, but what if you need several hundred or several thousand plastic parts? Another reason for plastic parts manufacturing is the fact that 3D printing is still a bit expensive. It is far cheaper to mass produce a plastic part, save the die and the mold and then produce some more plastic parts as the need arises. Some plastic parts can be produced for pennies on the dollar, while still being quality plastic parts.

Plastic Injection Molding: 20th Century Technology for the 21st Century

Mass production is more than a century old. It is one of the components of an industrial civilization. Why? Because it helps to keep costs down, and with inspection, quality up. While it is possible to manufacture plastic parts individually, it is highly labor as well as time intensive. However, in not even a tenth of the time, plastic injection molding can produce dozens or even hundreds of parts, depending on the custom plastic parts being manufactured. In some molds for example, particularly where the parts are small, a hundred parts can be produced in one short 3 minute run.

The other advantage to injection molding is that the part is truly custom made. Not all plastic parts are simple. Some are a combination of plastics and high tech resins, or plastics and metals. With plastic injection molding, the plastic parts can be assembled by a production worker, and be ready to be shipped out within a day, sometimes, in more urgent cases within hours.

 If you need a part, you don't want to allocate your company's resources to make one. Your best bet is to find someone to make it for you. One of the best options that you can look into is a plastics manufacturing plant in Phoenix.

AZP & Associates
295 E. Corporate Place Suite # 108

Chandler, Arizona 85225 
602-437-0136
http://www.azpandassociates.com

Friday, March 11, 2016

Why Hire a Company to Make Custom Plastic Parts (Conclusion)

Plastic injection molding is still a relevant technology even in the age of 3-D printing.  Why? Well...

Custom plastic injection molding
allows for different colors
and types of custom plastic parts |
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Plastic Injection Molding and New Technologies

3-D printing is a great invention.  It allows someone to take a drawing or picture, and with the help of a computer, can create a part that looks exactly like the picture or drawing made of pretty much any substance. There are even 3-D printers that make cakes in wild and fantastic shapes. It truly is amazing technology.  3-D printing can produce plastic parts.  There are several drawbacks, however, which makes plastic injection molding all the more valuable and a much more viable alternative to 3-D printing.

3-D printing is also prototype technology still, which means that parts are still relatively expensive to produce.  It also isn't fast.  It takes hours to produce one part, as opposed to less than 30 seconds to produce a part with plastic injection molding.

The Advantages of Plastic Injection Molding

In the injection molding process, the molds that are used are subjected to very high pressure. Due to this, plastic in the molds is pushed hard against the mold as compared to other molding techniques.

Due to this high pressure, it’s very easy to add several details to the final design of the part, and even design intricate custom plastic molds. In addition, due to very high pressure during the process, the intricate and complex design can be easily made which would be otherwise hard to manufacture.

Plastic injection molding is still the most cost-effective technology.  Though initial creation of a mold can be expensive,  once it is created a company can use it again and again to create a large volume of custom plastic parts at a minimal cost. For this reason, large production runs using plastic machining can easily cost up to 30 times more than plastic injection molding.

It's widely used.  Plastic injection molding is widely popular plastic producing processes. Just look around – you can easily see plenty of products that have been made via the process.

In manufacturing, various parties involved in the process, from design experts to the consumers, aim for lowered cost and quality of the products. Both these attributes of the product tend to have inverse relationship, where improvement in the quality of product often leads to increased cost. One important feature that easily resolves the tow is sharing the entire cost of the process across large volume production, thereby working at quality of the desired product at planning or design stages. With custom plastic parts using injection molding, customer and everyone in-between benefits greatly from the accuracy and intricacy of the output and reduced costs due to automation and rate of production. Most of the injection molding companies are online and provide details of the services provided by them on their websites. This will help you in making the right choice according to your needs for a custom plastic parts manufacture in Chandler.  

AZP & Associates
295 E. Corporate Place Suite # 108
Chandler, Arizona 85225
602-437-0136
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